Wire EDM Machining Services
Wisconsin Wire EDM Services for Precision Metal Parts
At Mahuta Tool, we provide top-notch Wire EDM Services for a wide range of industries throughout the US and Canada. Our experienced team, cutting-edge technology, and dedication to customer satisfaction make us the preferred choice for businesses across various industries, including specialty, prototype, and low-volume manufacturing with short turn-around times.
Fairly Priced Custom Wire EDM Services with Fast Turnaround
Established in 1988, Mahuta Tool has built a distinguished reputation for providing exceptional wire EDM services to clients requiring short-run and low-volume production solutions.
Mahuta Tool is well-equipped to handle custom Wire EDM machining projects. Our advanced CNC machines and skilled technicians ensure your intricate parts are manufactured to the highest standards. We work closely with clients to understand their unique requirements and deliver tailored solutions that meet their specific needs. Our 3- and 4-axis capabilities enable us to produce parts with close tolerances up to 27 ¾” by 15 ¾”.
To ensure the highest quality and accuracy, we use a Coordinate Measuring Machine (CMM) for inspection. In addition to complex wire EDM capabilities, we offer reverse engineering, CAM programming, and CAD design services. We have an ISO 9001:2015 certified quality management system. We are committed to sound engineering, ethical business practices, and innovative design. With our Mil-Spec compliance certification, we can take on aerospace and defense industry work.
What is Wire EDM?
Wire Electrical Discharge Machining (Wire EDM) is a non-conventional machining process that utilizes an electrically charged wire to cut through a variety of metal materials with extreme precision. The wire, typically made of brass or copper, is carefully guided through the workpiece. As it makes contact, a series of controlled electrical sparks erode the material, gradually shaping it into the desired form.
The Wire EDM process is unique in that it does not rely on mechanical force to cut the material. Instead, the electrical discharge energy removes minute amounts of material with each spark, allowing the wire to pass through the workpiece. This technique results in highly accurate cuts that can achieve intricate geometries, complex patterns, and tight tolerances that would be challenging or impossible to attain through traditional machining methods.
Advantages of Wire EDM Services
Wire EDM Services provide a multitude of benefits compared to traditional machining methods, making it an essential tool in modern manufacturing. These advantages include precision cutting, which allows for the creation of intricate parts and components with tight tolerances. The highly automated nature of Wire EDM results in improved production efficiency, faster turnaround times, and increased cost-effectiveness. Furthermore, the process's flexibility enables it to accommodate complex geometries and various cutting angles, while the absence of direct contact between the wire and the workpiece eliminates mechanical stress, leading to parts with superior structural integrity.
- Delivers tight tolerances and accurate fits
- Accommodates minute corners and radii
- Optimal for fragile and sophisticated parts
- Facilitates stacking, stringing, and nesting of multiple components
- Exceptional repeatability without deformation
- Eliminates custom tooling – resulting in accelerated delivery times
- Supports the creation of slender slots and thin-walled structures
- Superior surface finishes – additional polishing or finishing unnecessary
- Lack of cutting forces – practically no burrs produced
- Unaffected cutting speed despite the material hardness
- Post-heat treatment machining for tools and metal parts – maintains dimensional precision
Mahuta Tool Wire EDM Machining Capabilities
At Mahuta Tool, our exceptional Wire EDM capabilities set us apart from the competition. We specialize in taper cutting, deftly crafting parts with angular or contoured sides tailored to your specific requirements. Our cutting-edge machines have the prowess to process dense materials with ease, ensuring top-notch results for even the most demanding projects. Our equipment boasts an expansive travel range, granting us the flexibility to handle a diverse array of part sizes. By integrating sophisticated CNC technology, we consistently deliver unparalleled accuracy and precision for every project. Known for our meticulous workmanship, competitive pricing, and prompt turnaround times, we also offer emergency support and accelerated services to cater to your time-sensitive demands.
2 Mitsubishi MV-2400S's
This precise wire EDM uses the latest tech like the Mitsubishi M800 series control-providing an easier user interface than most models allowing our technician's expertise to easily achieve your exact specifications.
23.6" x 15.7" x 12.2"
Mitsubishi MV-1200
This well-rounded wire EDM is equipped with top-of-the-line auto-threading, internal machine communication, and power supply technology that helps reduce operating costs.
15.7" x 11.8" x 12.2"
Charmilles EDM Drill
This EDM Drill (20 model) is a high-speed drill machine used for drilling starting holes. The operator console is designed to make data input efficient and simple. Short circuit, temperature, and liquid level sensors ensure safe operation.
.03-3.0mm
Our Wire EDM Metal Capabilities
- Iron
- Carbon steel
- Carbide
- Stainless steel
- Magnesium
- Aluminum
- Tungsten
- Brass
- Copper
- Nickel
- Beryllium
Request a Quote for Wire EDM Services
If you're looking for a reliable and experienced Wire EDM service provider, Mahuta Tool is here to help. We offer competitive pricing and unparalleled customer support.
Contact us today for more information on our Wire EDM services or to request a quote, and let us bring your project to life. With our commitment to sound engineering, ethical business practices, and innovative design, we strive to exceed your expectations and deliver high-quality, precision parts for your business.
To request a quote for our Wire EDM services, you'll need to send drawings of your part. We accept various formats, including .pdf, .dxf, AutoCAD, SolidWorks, and STEP.