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Design & Manufacturing of Turn-Key C-Frame Press for the Residential Housing Industry

 

 

One of our manufacturing clients, a contractor in the residential housing industry, approached Mahuta Tool with a design proposal for the full turnkey production of a 28-ton capacity C-frame press used to pierce mounting holes in a metal cover for a bathroom humidity sensor. Our customer provided a list of specifications and production requirements, entrusting our capable engineers with the full design and manufacture of the press mechanism, 120 volt electrical system, and 2900 psi hydraulic system. In addition, we worked under specific budget requirements, and designed and manufactured all necessary tooling in-house.

After producing new punch tooling using tool steel, we carried out a rough cutting process to burn the hot rolled steel base material to the specified size. We used CNC machining to produce all internal components as well as the punch and die blocks. We also sourced the proper fasteners, hydraulic components, and electrical components for those systems, again meeting budgetary requirements. Our staff provided all assembly and wet spray painting services, resulting in a finished press measuring 5' tall with a 26" x 24" footprint. The press dies measured 10" x 10". After an 8-week production period, the new press die was delivered and installed turnkey, ready to be used at our customer's manufacturing facility located in Wisconsin.

  Turn Key C Frame Press
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Turn Key C Frame Press
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Specifications

Product Description This Press is used to pierce holes in a metal cover for the mounting of a humidity sensor to activate a bathroom fan.
Capabilities Applied/Processes Design
  • Design Press to Budget Constraints
  • Design Hydraulic System & Electrical System Layout
  • Generate 2-D CAD Prints utilizing SolidWorks
  • Design Punch Tooling
Cutting
  • Burn Plate Metal to Rough Sizes to be Machines
CNC Machining
  • Machine Press Components
  • Machine Tooling Complete
    • Punch
    • Die Blocks
Procurement
  • Source Proper Fasteners
  • Source Hydraulic Components
  • Source Electrical Components
Assembly
Painting
Support
  • Spare Punches & Dies Manufactured
Overall Part Dimensions Press:
Length: 26"
Width: 24"
Height: 5'
Die:
Lengh:10"
Width: 10"
Material Used Press: Hot Rolled Steel
Tooling: Tool Steel
Finish Wet Spray Painted Blue
Features 2 Hand Controls
Fully Guarded
Tube Frame
Mounted on Wheels for Mobility
28 Ton Capacity
120 Volt
2900psi Hydraulic Pump
Industry for Use Residential Housing
Volume Manufactured 1
Turn Around Time 8 Weeks
Delivery Location Wisconsin
Standards Met Customer supplied specifications
Product Name Turnkey C-Frame Punch Press
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Mahuta Tool Corporation | N118 W19137 Bunsen Drive | Germantown, WI 53022 | Tel: 888-686-4940 | Fax: 262-502-4200 |sales@mahutatool.com | www.mahutatool.com